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Vial Liquid Filling Production Line

This production line primarily comprises bottle washing, drying and sterilization, filling and stoppering, and sealing processes, and is ideally suited for the manufacture of glass and plastic bottles in the biopharmaceutical and chemical industries.

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Product Description

I. Applications

II. Characteristics

1. The bottle-washing process employs a vertical rotary drum mechanism, offering advantages such as a small footprint and low energy consumption.

2. The tunnel oven employs multi‑stage PID temperature control, ensuring excellent temperature uniformity and effective removal of heat sources.

3. The filling machine features full servo drive, ensuring smooth and reliable operation with a low bottle breakage rate. Its filling system employs high-precision pumps, delivering exceptional fill‑volume accuracy.

4. The capping mechanism employs a large single-blade design, enabling flexible capping, with capping pressure values monitorable in real time.

5. The entire production line can be equipped with an industrial PC, and its data generation, recording, and storage management comply with the 21 CFR Part 11 standards for electronic records and electronic signatures.

6. Customization available upon customer request.

Aircraft model	Bottle Specification (Vial)	Production Capacity (bottles/min)	Volume of water for injection	Pure water consumption	Vacuum usage amount	Compressed air consumption	Power Supply/Power	Total weight
HKYG20/2	1-500ml	20-100	0.2–0.4 MPa; 0.3 m ³/h	0.2–0.4 MPa; 0.3 m ³/h	-90 Pa; 20 m ³/h	0.3–0.6 MPa; 30 m ³/h	68KW	Approximately 7,800 kg
HKYG40/6	1-500ml	50-200	0.2–0.4 MPa; 0.5 m ³/h	0.2–0.4 MPa; 0.6 m ³/h	-90 Pa; 30 m ³/h	0.3–0.6 MPa; 40 m ³/h	84KW	Approximately 9,200 kg
HKYG80/10	1-100ml	100-300	0.2–0.4 MPa; 0.6 m ³/h	0.2–0.4 MPa; 0.8 m ³/h	-90 Pa; 40 m ³/h	0.3–0.6 MPa; 40 m ³/h	128KW	Approximately 11,300 kg
HKYG100/12	1-30ml	250-400	0.2–0.4 MPa; 0.8 m ³/h	0.2–0.4 MPa; 1 m ³/h	-90 Pa; 40 m ³/h	0.3–0.6 MPa; 50 m ³/h	144KW	Approximately 12,500 kg
HKYG140/16	1-30ml	350-500	0.2–0.4 MPa; 1 m ³/h	0.2–0.4 MPa; 1.2 m ³/h	-90 Pa; 50 m ³/h	0.3–0.6 MPa; 60 m ³/h	186KW	Approximately 14,400 kg