Liquid filling machine
Category:
- Product Description
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I. Uses
Suitable for filling and stoppering medicinal glass containers such as vials and plastic bottles.
II. Characteristics
1. Equipped with full‑servo drive, it features automatic rejection of inverted bottles, prevents filling when bottles are missing, triggers an automatic alarm and shuts down in case of stopper shortages, and provides automatic counting. It complies with the latest GMP requirements as well as EU and FDA standards.
2. Sampling and weighing are performed using original German‑imported load cells, ensuring high accuracy and a high pass rate.
3. Utilizes American Banner laser sensors to detect high‑fill, misaligned‑fill, and no‑fill conditions, with automatic rejection of products exhibiting no fill, high fill, or misaligned fill.
4. Control is implemented using a programmable logic controller (PLC).
5. A zone-based laminar flow hood is employed, with effective isolation in the equipment’s central area to prevent cross-contamination.
6. The rubber stopper capping system is controlled by a servo motor.
7. A dedicated locating pin is designed for vials of different specifications; when changing to a new specification, simply loosen the nut on the top of the stopper plate and insert the locating pin, thereby reducing mold‑change time.
8. Equipped with a vacuum‑locked stopper oscillator, it requires no tools for disassembly and offers quick, convenient installation and adjustment. Low‑position oscillation ensures efficient stopper placement, simplifying operation and minimizing personnel contamination; moreover, when no vials are present, the stoppers are guided by a return track that automatically returns them to the oscillator.
9. Ceramic bearings are used in special areas;
10. Collaborates with numerous pharmaceutical companies and boasts nearly forty years of experience in equipment manufacturing.
11. The entire machine employs a recipe‑based operating mode, allowing users to select and invoke recipes in a user‑friendly manner according to their specific requirements.
12. It employs a high-precision pump for filling, ensuring excellent filling accuracy. Cleaning, disassembly, and installation are quick and convenient.
13. The entire unit features a balcony‑style design with a compact height, a clean and aesthetically pleasing worktop that is easy to clean. All sensor components are mounted using stainless steel brackets, with no wiring exposed on the work surface.
14. All set nuts are specially designed plum‑blossom‑type nuts, making it easy to replace standard components and enabling tool‑free replacement of all part sizes.
15. Based on the customer’s specified fill volume, product batch, and product model, formulas can be configured arbitrarily and recalled as needed during production.
16. Utilizing an industrial PC, the entire system can implement a SCADA data acquisition and recording system, along with audit trail functionality.
17. Fully compliant with the EU’s GAMP 5 and FDA 21 CFR Part 11 requirements.
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20 Years Specialized in Pharmaceutical Equipment
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