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Vial Aseptic Powder Production Line

This production line primarily comprises bottle washing, drying and sterilization, screw‑type filling, stoppering, and sealing, and is ideally suited for the manufacture of glass and plastic bottles in the biopharmaceutical and chemical industries.

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Product Description

I. Uses

This production line primarily comprises bottle washing, drying and sterilization, screw‑type filling, stoppering, and sealing, and is mainly suited for the manufacture of glass and plastic bottles in the biopharmaceutical and chemical industries.

II. Characteristics

1. The bottle-washing process employs a vertical rotary drum mechanism, offering advantages such as a small footprint and low energy consumption.

2. The tunnel oven employs multi‑stage PID temperature control, ensuring excellent temperature uniformity and superior heat‑source removal performance.

3. The screw-type filling machine features full‑servo drive, ensuring smooth and reliable operation with a low bottle‑breakage rate. Its filling mechanism employs either screw or pneumatic flow dispensing, supporting both total weighing and sample‑weighing modes, delivering high filling accuracy.

4. The capping mechanism employs a large single-blade design, enabling flexible capping with online monitoring of capping pressure.

5. The entire production line can be equipped with an industrial PC, and its data generation, recording, and storage management comply with the 21 CFR Part 11 standards for electronic records and electronic signatures.

6. Customizable according to user requirements,

Aircraft model	Bottle specifications (vials)	Portion size (g)	Production capacity (bottles/min)	Volume of water for injection	Pure water consumption	Vacuum usage amount	Compressed air consumption	Power Supply/Power	Total weight
HKFG20/2	1-500ml	0.05-100	20-100	0.2–0.4 MPa; 0.3 m ³/h	0.2–0.4 MPa; 0.3 m ³/h	-90 Pa; 20 m ³/h	0.3–0.6 MPa; 30 m ³/h	68KW	Approximately 7,800 kg
HKFG80/4	1-100ml	0.05-100	50-300	0.2–0.4 MPa; 0.5 m ³/h	0.2–0.4 MPa; 0.6 m ³/h	-90 Pa; 30 m ³/h	0.3–0.6 MPa; 40 m ³/h	84KW	Approximately 9,200 kg
HKFG100/6	1-100ml	0.05-50	100-400	0.2–0.4 MPa; 0.6 m ³/h	0.2–0.4 MPa; 0.8 m ³/h	-90 Pa; 40 m ³/h	0.3–0.6 MPa; 40 m ³/h	128KW	Approximately 11,300 kg
HKFG140/8	1-100ml	0.05-50	200-500	0.2–0.4 MPa; 1 m ³/h	0.2–0.4 MPa; 1.2 m ³/h	-90 Pa; 50 m³/h	0.3–0.6 MPa; 60 m ³/h	186KW	Approximately 14,400 kg