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Ampoule production line

This production line primarily comprises bottle washing, drying and sterilization, filling, and wire‑sealing processes, and is especially suited for the manufacture of ampoules in the biopharmaceutical and chemical industries.

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Product Description

I. Uses

This production line primarily comprises bottle washing, drying and sterilization, filling, and wire‑sealing processes, and is ideally suited for the manufacture of ampoules in the biopharmaceutical and chemical industries.

II. Characteristics

1. The bottle-washing process employs a vertical rotary drum mechanism, offering advantages such as a small footprint and low energy consumption.

2. The tunnel oven employs multi‑stage PID temperature control, ensuring excellent temperature uniformity and effective removal of heat sources.

3. The filling machine features full servo drive, ensuring smooth and reliable operation with a low breakage rate. Its filling system employs high-precision pumps, delivering exceptional fill‑volume accuracy. It supports co‑line production of ampoules and vials.

4. The entire production line can be equipped with an industrial PC, and its data generation, recording, and storage management comply with the 21 CFR Part 11 standards for electronic records and electronic signatures.

5. Customization is available based on customer requirements.

Aircraft model	Bottle specification: ampoule bottle	Production capacity (bottles/min)	Volume of water for injection	Pure water consumption	Compressed air consumption	Gas consumption	Oxygen consumption	Power Supply/Power	Total weight
HKYG40/6	1-20ml	120-200	0.2–0.4 MPa; 0.5 m ³/h	0.2–0.4 MPa; 0.6 m ³/h	0.3–0.6 MPa; 40 m ³/h	0.05–0.1 MPa; 1 m ³/h	0.2–0.5 MPa, 1.5 m ³/h	64KW	Approximately 7,200 kg
HKYG80/10	1-20ml	200-300	0.2–0.4 MPa; 0.6 m ³/h	0.2–0.4 MPa; 0.8 m ³/h	0.3–0.6 MPa; 40 m ³/h	0.05–0.1 MPa; 1.5 m ³/h	0.2–0.5 MPa, 2 m ³/h	78KW	Approximately 8,300 kg
HKYG100/12	1-20ml	300-400	0.2–0.4 MPa; 0.8 m ³/h	0.2–0.4 MPa; 1 m ³/h	0.3–0.6 MPa; 50 m ³/h	0.05–0.1 MPa; 2 m ³/h	0.2–0.5 MPa, 2.5 m ³/h	86KW	Approximately 9,500 kg
HKYG140/16	1-20ml	400-500	0.2–0.4 MPa; 1 m ³/h	0.2–0.4 MPa; 1.2 m ³/h	0.3–0.6 MPa; 60 m ³/h	0.05–0.1 MPa; 2.5 m ³/h	0.2–0.5 MPa, 3 m ³/h	97KW	Approximately 10,500 kg